Munchkin Gas-Fired Hot Water Boiler Specifiche Pagina 1

Navigare online o scaricare Specifiche per Riscaldatori e bollitori per acqua Munchkin Gas-Fired Hot Water Boiler. Munchkin Gas-Fired Hot Water Boiler Specifications Manuale Utente

  • Scaricare
  • Aggiungi ai miei manuali
  • Stampa
Vedere la pagina 0
120 Braley Rd. P.O. Box 429 East Freetown, MA 02717-0429 www.htproducts.com
LP-185 Rev. 3.2.15
Munchkin
Gas-Fired Boiler
INSTALLATION
START-UP
MAINTENANCE
PARTS
Models
T50M / T80M
80M / 140M / 199M / 399M
Heat Exchanger Bears the “ASME” Stamp
When installing models manufactured after July 7, 2008, you will notice additional selections on the control installer menu that will not
apply to this unit. DO NOT CHANGE THESE FACTORY SETTINGS. Refer to the Control Program Reference Chart within this manual
for selections that apply to this model.
This manual must be used by a qualified installer/service technician. Read all instructions in this manual before installing. Perform steps
in the given order. Failure to comply could result in substantial property damage, severe personal injury, or death.
NOTICE: HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors
in literature.
NOTE TO CONSUMER: PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE.
Vedere la pagina 0
1 2 3 4 5 6 ... 80 81

Sommario

Pagina 1 - Gas-Fired Boiler

120 Braley Rd. P.O. Box 429 East Freetown, MA 02717-0429 www.htproducts.c

Pagina 2 - WHAT TO DO IF YOU SMELL GAS

10 LP-185 Rev. 3.2.15 temperature for central heating and the other for use with an indirect water heater. This allows the user to increase the t

Pagina 3 - FOR THE INSTALLER

11 LP-185 Rev. 3.2.15 2. Check for nearby connections to:  System water piping  Venting connections  Gas supply piping  Electrical power

Pagina 4 - TABLE OF CONTENTS

12 LP-185 Rev. 3.2.15 Figure 1 – Dimensions – T-50M / T-80M / 80M

Pagina 5

13 LP-185 Rev. 3.2.15 Figure 2 – Dimensions - 140M / 199M / 399M

Pagina 6

14 LP-185 Rev. 3.2.15 Table 1 – Specifications Before considering location, many factors need to be addressed. Piping, Venting, and Condensation

Pagina 7 - D. WHEN SERVICING THE BOILER

15 LP-185 Rev. 3.2.15 C. CLEARANCES FOR SERVICE ACCESS See Figure 4 for recommended service clearances. If you do not provide the minimum clearan

Pagina 8 - PART 2 – BEFORE YOU START

16 LP-185 Rev. 3.2.15 The boiler is rated ANSI Z21.13 Category IV (pressurized vent, likely to form condensate in the vent) and requires a speci

Pagina 9 - B. HOW THE BOILER OPERATES

17 LP-185 Rev. 3.2.15 could cause an unsafe condition. 3. If practical, close all building doors, windows and all doors between the space in whi

Pagina 10 - C. OPTIONAL EQUIPMENT

18 LP-185 Rev. 3.2.15 3. Prior to lifting the boiler onto the wall, use the enclosed template to level and locate the 2 primary (#12 x 3" [

Pagina 11

19 LP-185 Rev. 3.2.15 B. RELIEF VALVE The relief valve must comply with the standard for Relief Valves and Automatic Gas Shutoff Devices for Hot

Pagina 12 - LP-185 Rev. 3.2.15

2 LP-185 Rev. 3.2.15 IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSON

Pagina 13

20 LP-185 Rev. 3.2.15  Install in a tee on the supply piping above the boiler.  Follow low water cutoff manufacturer’s instructions. D. BACKF

Pagina 14 - B. LEVELING

21 LP-185 Rev. 3.2.15 Install the boiler so the gas ignition components are protected from water (dripping, spraying, etc.), and allow clearance

Pagina 15 - ALCOVE INSTALLATIONS

22 LP-185 Rev. 3.2.15 Figure 6 – Pressure Drop Graph and Temperature Rise Chart – LP-171-F NOTE: The recommended circulators are based on 1 gpm

Pagina 16

23 LP-185 Rev. 3.2.15 I. ZONING WITH ZONE VALVES 1. Connect boiler to system as shown in 2A and 2B in Piping Details when zoning with zone valves

Pagina 17 - PART 4 – PREPARE BOILER

24 LP-185 Rev. 3.2.15 It is highly recommended that you carefully follow the glycol manufacturer’s concentrations, expansion requirements, and m

Pagina 18 - PART 5 – BOILER PIPING

25 LP-185 Rev. 3.2.15 Figure 8 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equip

Pagina 19 - B. RELIEF VALVE

26 LP-185 Rev. 3.2.15 Figure 9 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equip

Pagina 20 - F. CIRCULATORS

27 LP-185 Rev. 3.2.15 Figure 10 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 21 - H. CIRCULATOR SIZING

28 LP-185 Rev. 3.2.15 Figure 11 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 22

29 LP-185 Rev. 3.2.15 Figure 12 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 23 - K. MULTIPLE BOILERS

3 LP-185 Rev. 3.2.15 The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk

Pagina 24 - M. PIPING DETAILS

30 LP-185 Rev. 3.2.15 Figure 13 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 25 - Figure 8

31 LP-185 Rev. 3.2.15 PART 6 – PIPING WITH OPTIONAL VISION 1 SYSTEM (DHW PRIORITY WITH OUTDOOR RESET) A. VISION 1 SYSTEM PIPING It is imp

Pagina 26

32 LP-185 Rev. 3.2.15 D. PIPING DETAILS WITH THE VISION 1 SYSTEM Figure 14 NOTES: 1. This drawing is meant to demonstrate system piping concept

Pagina 27

33 LP-185 Rev. 3.2.15 Figure 15 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 28

34 LP-185 Rev. 3.2.15 Figure 16 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 29

35 LP-185 Rev. 3.2.15 Figure 17 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 30

36 LP-185 Rev. 3.2.15 Figure 18 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 31 - A. VISION 1 SYSTEM PIPING

37 LP-185 Rev. 3.2.15 Figure 19 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 32

38 LP-185 Rev. 3.2.15 Figure 20 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 33

39 LP-185 Rev. 3.2.15 Figure 21 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equ

Pagina 34

4 LP-185 Rev. 3.2.15 The latest version of the National Electrical Code, NFPA No. 70. NOTE: The gas manifold and controls met safe lighting and

Pagina 35

40 LP-185 Rev. 3.2.15 Figure 22 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 36

41 LP-185 Rev. 3.2.15 Figure 23 NOTES: 1. This drawing is meant to demonstrate system piping concept only. Installer is responsible for all equi

Pagina 37

42 LP-185 Rev. 3.2.15 PART 7 – VENTING, COMBUSTION AIR, AND CONDENSATE REMOVAL The boiler must be vented as detailed in this Venting Section. En

Pagina 38

43 LP-185 Rev. 3.2.15  The exhaust and intake components installed with this boiler must be used for near boiler piping BEFORE transitioning t

Pagina 39

44 LP-185 Rev. 3.2.15 2. DETERMINE INTAKE PIPE LOCATION a. Provide 1 foot clearance from the bottom of the intake pipe and the level of maximum s

Pagina 40

45 LP-185 Rev. 3.2.15 E. EXHAUST VENT AND INTAKE PIPE SIZING 1. The exhaust vent and intake pipe size is 2" for the T50/80, 3” for the 80/14

Pagina 41

46 LP-185 Rev. 3.2.15 Figure 24 H. EXHAUST VENT AND INTAKE PIPE INSTALLATION 1. Use only solid PVC or CPVC pipe, AL29-4C Stainless Steel, or a P

Pagina 42 - A. GENERAL

47 LP-185 Rev. 3.2.15 10. The exhaust vent must terminate where vapors cannot make accidental contact with people or pets, or damage shrubs or p

Pagina 43

48 LP-185 Rev. 3.2.15 I. DIAGRAMS FOR SIDEWALL VENTING Figure 25 – Venting

Pagina 44

49 LP-185 Rev. 3.2.15 Figure 26 – Sidewall Venting

Pagina 45 - G. LONGER VENT RUNS

5 LP-185 Rev. 3.2.15 PART 3 – PREPARE BOILER LOCATION ...

Pagina 46

50 LP-185 Rev. 3.2.15 J. DIAGRAMS FOR VERTICAL VENTING Figure 27 – Vertical Venting

Pagina 47

51 LP-185 Rev. 3.2.15 PART 8 – GAS PIPING Failure to follow all precautions in this section could result in fire, explosion, severe injury or d

Pagina 48

52 LP-185 Rev. 3.2.15 B. GAS PIPING 1. Run the gas supply line in accordance with all applicable codes. 2. Locate and install manual shutoff val

Pagina 49 - Figure 26 – Sidewall Venting

53 LP-185 Rev. 3.2.15 may be undersized or in need of service. You can attach a manometer to the incoming gas drip leg after removing the cap. Th

Pagina 50 - Figure 27 – Vertical Venting

54 LP-185 Rev. 3.2.15 Adjustments to the throttle screw or offset may only be made by a qualified gas technician using a calibrated combustion a

Pagina 51 - PART 8 – GAS PIPING

55 LP-185 Rev. 3.2.15 Figure 29

Pagina 52 - C. CHECK INLET GAS PRESSURE

56 LP-185 Rev. 3.2.15 Figure 30– NOTE: A resistor is provided between Bus Lines A and B. DO NOT REMOVE THIS RESISTOR! DOING SO WILL EFFECT HEATE

Pagina 53 - D. GAS VALVE

57 LP-185 Rev. 3.2.15 PART 10 – FIELD WIRING – VISION 1 OPTION Outdoor Sensor Function The user can program the desired supply temperature based

Pagina 54 - PART 9 – FIELD WIRING

58 LP-185 Rev. 3.2.15 Fault Code Alarm Function Connect the fault annunciator or lights to the alarm output on the boiler terminal strip and the

Pagina 55

59 LP-185 Rev. 3.2.15 2. Freeze protection fluid must be replaced periodically due to degradation of inhibitors over time. Follow all fluid manu

Pagina 56

6 LP-185 Rev. 3.2.15 I. DIAGRAMS FOR SIDEWALL VENTING ...

Pagina 57

60 LP-185 Rev. 3.2.15 g. Close the quick-fill water valve and purge valve and remove the hose. Open all isolation valves. Watch that system press

Pagina 58

61 LP-185 Rev. 3.2.15 4. Verify electrical connections are correct and securely attached. 5. Inspect exhaust vent and intake pipe for signs of

Pagina 59

62 LP-185 Rev. 3.2.15 burner will not start until the outlet temperature of the system reaches 149°F degrees (180° – 30°F = 150°F). To adjust, pr

Pagina 60 - G. CHECK CONDENSATE REMOVAL

63 LP-185 Rev. 3.2.15 PART 13 – START-UP PROCEDURES WITH VISION 1 OPTION The Vision I option allows the user to have one temperature for central

Pagina 61 - PART 12 – START-UP PROCEDURE

64 LP-185 Rev. 3.2.15 DEFAULT FUNCTION FUNCTION VALUE DESCRIPTION 17 0 Interface Board Function 0 = Building Management, 1 = Enables Tekmar Modul

Pagina 62 - D. TEST MODE

65 LP-185 Rev. 3.2.15 Table 14 – Central Heating Curve – Factory Default PART 14 – TROUBLESHOOTING A. ERROR CODE An error code may occur in

Pagina 63 - B. VISION 1 PROGRAM ACCESS

66 LP-185 Rev. 3.2.15 When servicing or replacing parts that are in direct contact with boiler water, be certain that:  There is no pressure i

Pagina 64

67 LP-185 Rev. 3.2.15 Code Description Remedy F02 Interrupted or shorted supply (outlet) thermister. 1. Check the electrical connection to the th

Pagina 65 - PART 14 – TROUBLESHOOTING

68 LP-185 Rev. 3.2.15 Resistance Tables PART 15 – MAINTENANCE A. MAINTENANCE PROCEDURES Periodic maintenance should be performed once a year by

Pagina 66

69 LP-185 Rev. 3.2.15 General  Attend to any reported problems.  Inspect the interior of the boiler jacket area; clean and vacuum if necessar

Pagina 67

7 LP-185 Rev. 3.2.15 MAINTENANCE NOTES ...

Pagina 68 - PART 15 – MAINTENANCE

70 LP-185 Rev. 3.2.15 Figure 31

Pagina 69

71 LP-185 Rev. 3.2.15 Figure 32

Pagina 70 - Figure 31

72 LP-185 Rev. 3.2.15 Figure 33

Pagina 71 - Figure 32

73 LP-185 Rev. 3.2.15 Figure 34

Pagina 72 - Figure 33

74 LP-185 Rev. 3.2.15 Figure 35

Pagina 73 - Figure 34

75 LP-185 Rev. 3.2.15 Figure 36

Pagina 74 - Figure 35

76 LP-185 Rev. 3.2.15 BOILER START-UP REPORT LIGHT OFF ACTIVITIES DATE COMPLETED ________________ 1) Fill the heating system Check all piping and

Pagina 75 - Figure 36

77 LP-185 Rev. 3.2.15 INSPECTION ACTIVITIES DATE LAST COMPLETED PIPING 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR* Near boiler piping Check boiler and

Pagina 76 - MAINTENANCE REPORT

78 LP-185 Rev. 3.2.15

Pagina 77

79 LP-185 Rev. 3.2.15

Pagina 78

8 LP-185 Rev. 3.2.15 E. BOILER SYSTEM  Do not use petroleum-based cleaning or sealing compounds in a boiler system. Gaskets and seals in the sy

Pagina 79

80 LP-185 Rev. 3.2.15 MAINTENANCE NOTES

Pagina 80

81 LP-185 Rev. 3.2.15 HTP CUSTOMER INSTALLATION RECORD FORM The following form should be completed by the installer for you to keep as a re

Pagina 81

9 LP-185 Rev. 3.2.15  Intake PVC Tee with Screens  Exhaust PVC Coupling with Screens  Installation Manual  Warranty B. HOW THE BOILER OPE

Commenti su questo manuale

Nessun commento